Pallet racking is an industrial storage system consisting of vertical frames joined together by horizontal load bearing beams. This configuration creates single bays or runs of numerous storage levels in height. Pallet racking beams are adjustable vertically on a 75mm pitch and simply clip into frames which are secured in position by locking pins. Frames and beams are available in various sizes to suit different applications. Pallet racking can be customised to meet operational parameters, whether for a warehouse, factory, or industrial space.
Further customise pallet racking with accessories such as shelves (timber, steel, or mesh), upright protectors, anti-collapse mesh, pallet support bars, picking & distribution stations, fork spacers, drum chocks, coil cradles, and guide rails. Prodek has over 28 years’ experience in the material handling industry, with a wealth of expertise providing solutions tailored towards the needs of your business.
Pallet racking is a storage system designed to safely store virtually any combination of palletised goods within a warehouse or yard. Also known as wide aisle or adjustable pallet racking, this system allows forklift truck operators direct access to individual pallets. A pallet racking system will optimise underutilised vertical space within a warehouse, to free up floor space and increase potential profit per square metre.
Most pallets stored in UK warehouses are the standard UK and Euro pallet specification, measuring 120cm x 100cm. However, it is the height and overhang of palletised goods and raw materials which tends to vary. The height of each pallet rack and aisle widths are designed to optimise use of available warehouse space and provide rapid lifting equipment access.
Warehouse racking is an essential component of efficient storage and organisation in industrial settings. It refers to the system of shelves and racks designed to maximise space utilisation while providing easy access to stored goods. These structures are typically made of sturdy materials such as steel and are strategically arranged to support heavy loads and ensure safety.
Warehouse racking systems come in various configurations, each offering distinct advantages based on the nature of the stored products and the required accessibility. By utilising Prodek’s warehouse racking solutions, businesses can optimise their storage capacity, streamline inventory management, and enhance overall operational productivity.
Prodek design, manufacture and install a comprehensive range of industrial racking and shelving systems. Different storage systems can work together within a single warehouse or storage yard, to further maximise available space and improve logistics. From cantilever racking and longspan shelving systems to mezzanine floors and partition systems, Prodek have all your workspace requirements covered.
Have you had your annual Rack Inspection? Prodek offer a professional rack inspection service to ensure storage systems are compliant with Provision and Use of Workplace Equipment Regulations’ (PUWER) and The Health & Safety at Work Act 1974.
A well-designed pallet racking system provides numerous benefits, including increased safety for warehouse operatives, higher productivity, and improved stock control. Efficient pallet storage ensures that goods are handled quickly and effectively, reducing downtime and boosting workflow efficiency.
To further enhance functionality and adaptability, pallet racking systems can be equipped with various accessories. Picking and distribution stations improve order fulfilment efficiency, while timber, steel, or mesh shelves offer additional storage options. Upright protectors and anti-collapse mesh enhance safety, reducing the risk of damage and accidents. Pallet support bars, fork spacers, drum chocks, coil cradles, and guide rails provide added stability and organisation, ensuring that a variety of goods can be stored securely. By integrating these accessories, businesses can maximise warehouse efficiency, streamline operations, and create a safer working environment.
A legal obligation for those in charge of a racking installation, a racking inspection is an annual safety check. The inspection must legally carried out by a competent person, having received SEMA (Storage Equipment Manufacturers’ Association) training and certification.
Warehouses can be dangerous places to work and as such, the Provision and Use of Work Equipment Regulations 1998 is in place to ensure racking is being used as designed, and that users are appropriately trained with a thorough understanding of potential risk. This legislation is designed to ensure employees are safe and do not willfully endanger others.
Racking inspections use a visual method to assess and grade the safety of a racking installation via a simple traffic light classification system. Any racking classified as amber must be taken out of use within 4 weeks. Any racking classified as red must be decommissioned immediately and replaced.
Pallet racking is a type of storage system that uses horizontal beams and vertical frames to create shelves on which palletised goods can be stored. It maximises warehouse space utilisation and facilitates easy access to stored items.
Pallet racking can be identified by its distinctive design featuring horizontal beams for pallet placement and vertical frames for support. It is typically found in warehouse or storage facilities.
The weight capacity of pallet racking varies depending on the specific design and specifications of the racking system. Load capacity can range from a few hundred kilograms to several tonnes per shelf level. It is important to check the manufacturer’s guidelines and load rating labels for the specific racking system being used.
The British standard for pallet racking is BS EN 15512:2020. It provides guidelines for the design, use, and maintenance of steel static storage systems, including pallet racking, ensuring compliance with safety and operational requirements.
Yes, pallet racking should typically be bolted to the floor to enhance stability and prevent accidents caused by movement or collapse. Proper anchoring helps maintain the structural integrity of the racking system.
Pallet racking does not need to be bolted to the wall. It is designed to be freestanding and relies on proper installation, floor bolting, and appropriate bracing to ensure stability and safety.
Installation of pallet racking is typically carried out by trained professionals or qualified personnel who have knowledge of the specific racking system and installation requirements. It is recommended to engage experienced installers to ensure proper and safe installation.
Yes, pallet racking should be bolted down to the floor to ensure stability and prevent accidents. Anchoring the racking system provides added security and helps maintain its structural integrity.
The best pallet racking system depends on specific requirements such as load capacity, storage space, and operational needs. Common types include selective racking, drive-in racking, and push-back racking. It is advisable to consult with racking specialists to determine the most suitable option for your specific storage requirements.
British Standard pallet racking refers to pallet racking systems that comply with the guidelines and specifications outlined in the BS EN 15512:2020 standard. It ensures that the racking system meets the necessary safety and operational requirements.
Disadvantages of pallet racking can include the initial cost of installation, the need for regular inspections and maintenance, and limitations in accessing individual pallets within densely packed systems. It is important to consider these factors alongside the benefits when deciding on a storage solution.
The lifespan of pallet racking can vary depending on factors such as the quality of materials, regular maintenance, and usage conditions. With proper care and maintenance, pallet racking systems can last for many years, typically around 10 to 20 years or even longer.
Pallets should not overhang the edges of the racking beams. It is important to ensure that pallets fit within the dimensions of the racking beams to maintain stability and prevent accidents. Overhanging pallets can lead to imbalanced loads and compromise the safety of the racking system.