COMPREHENSIVE STORAGE SOLUTIONS FOR BUILDERS' MERCHANTS
When it comes to product storage, builders’ merchants depend on an efficient and well-organised management system, with many contractors expecting high-quality supplies that can be procured across various scales. This ultimately results in a range of configurations that will allow merchants to achieve optimal fulfilment.
Warehouse racking systems are designed to be versatile and, most importantly, structurally sound, with the ability to support several product types across ambient and external zones, such as builders’ yards. From heavy palletised stock and long timber products, each piece of equipment is tailored to how a business operates, including vehicle access, pedestrian use, stock fluctuations, and floor space.
Prodek works closely with builders’ merchants, conducting detailed assessments to design and retrofit safe storage solutions that can handle the practicalities of day-to-day operations.
Prodek’s Storage Solutions for Builders’ Merchants
We provide a range of safe and reliable racking and storage solutions across both ambient and external areas.
Pallet Racking
Adjustable pallet racking is a staple in warehouses, particularly for builders’ merchants, where heavy and bulky construction goods can be safely stored and at greater capacity. Featuring modular beams and adaptable shelving heights, pallet racking can easily accommodate timber, cement, bricks, and other supplies, with direct forklift access.
- Load bearing capacity from 500kg to 3,000kg per pallet position
- Variable aisle widths between 2.5m and 4m
- Customisable shelves, upright protectors, alti-collapse mesh, support bars, and more
- Configurable layouts compatible with forklift trucks
- Formulated from high-strength steel for both indoor and outdoor use
Cantilever Racking
Cantilever racks feature L-shaped arms to store bulky, long and heavy loads, such as timber. As an open storage system, stock can be easily accessed and utilised alongside forklifts, with double-sided configurations available where required. Cantilever racking makes excellent use of vertical space by reaching heights up to 10m high, secured on the floor for additional safety.
- Rapid and low-impact installation
- Adjustable arms and open configuration for easy access
- Up to 2.5m long and 10m high, with a SWL of up to 2,500kg
- Suitable for indoor or outdoor use, protected by a galvanised coating
- Easy to relocate without requiring expansion of the existing floorspace
Pigeon Hole Racks
A pigeon hole rack is an ideal solution for horizontally storing long items in a safe and secure way, preventing them from bending and sagging, such as plastic pipes, timber, and sheet materials. This racking type can be tailored to suit the bespoke needs of each business, with the ability to be placed inside a warehouse or outdoor storage yards, featuring relocatable racks as the business evolves.
- Quick to pick and re-stock various product lengths
- Rapid installation for both indoor and outdoor use
- Powder-coated finish to a high standard
- Ability to be relocated with minimal disruption
Vertical Racking
Vertical racking allows builders’ merchants to store timber or other long and heavy goods vertically. This is particularly beneficial in zones where floor space is constrained, offering easy front-loading for hand-picked stock. Vertical storage racks operate on an anchored, wide base with adjustable D-shaped dividers to allow for products to be itemised by length and product type.
- Available in sizes from 1.5m to 4.2m
- Maximum load of 1,000kg per linear metre
- Rapid hand-picking of stock with maximised floor space capacity
- Constructed with heavy-duty and durable steel
Longspan Shelving
Longspan shelving is most suited for small and medium-sized stock that can be hand-loaded. These modular and long shelves can be adapted depending on the product type and business evolution. They are designed to incorporate SKUs for highly efficient stock management, with outlined walkways for rapid ease of access.
- Versatile design with adjustable shelving heights
- Safe Working Load (SWL) capacity up to 350kg per shelf
- Idea for both hand-picking and forklift access
- High capacity with multiple shelves per bay
The Benefits of Builders’ Merchant Storage by Prodek
Prodek stands out as a trusted partner for building racking systems.
Optimised Storage Capacity
We conduct detailed and thorough audits to ensure the square footage of your business is utilised to its highest potential. This allows businesses to increase stock density and variety without creating bottlenecks in the workflow.
Versatile Designs
Our adaptable shelving and racking systems are designed to scale alongside the business. These units can be easily configured to suit varying operational needs or seasonal demands, offering long-term flexibility.
Compliance and Safety
Each business has a legal obligation to install and maintain safe racking and storage. Prodek fulfil this with annual racking inspections, conducted by a qualified SEMA-trained professional to provide peace of mind that equipment is always safe and compliant.
Reduced Operational Costs
Our advanced storage systems improve efficiency and optimise layouts for picking and replenishment of stock. This generates long-term cost savings and a return on investment as stock is well protected from debris and damp, particularly outdoors.
High-Quality Installation
Prodek always design and installs equipment with high-quality, reliable materials that can handle the demands of daily use. Our engineering team ensures long-lasting performance, even for heavy-duty stock.
Industry Expertise
Our team at Prodek have extensive knowledge in a variety of sectors, providing racking and storage solutions for over three decades. We offer site surveys and layout planning to full-scale installations, with a single point of contact throughout.
Got Questions? We have the answers!
What is the best racking system for builders’ merchants?
The most suitable system depends on the type of stock being stored and the facility. Pallet racking is ideal for palletised goods, cantilever suits long products such as timber and pipes, while pigeon hole and vertical racking are common for hand-picked stock. We can conduct a careful assessment of your business to provide an ideal solution.
Can outdoor builders’ yards utilise racking systems?
Absolutely! Many builders’ merchants require external storage solutions for timber, steel, piping and other bulky products. Prodek provides outdoor racking systems specifically designed to handle abrasive elements and demanding yard environments.
Do builders’ merchants require annual racking inspections?
Yes, businesses have a responsibility to ensure warehouse racking remains safe and compliant. Annual racking inspections carried out by qualified SEMA-trained inspectors help identify damage, wear and safety risks before they become serious issues.
Is bespoke racking available for unusual stock sizes?
Yes, Prodek designs bespoke storage systems for businesses handling non-standard products, oversized materials or specialist stock requirements. This ensures the racking layout works effectively with both stored products and the available space.