HIGH-PERFORMANCE RACKING FOR COLD STORAGE SOLUTIONS
Prodek delivers quality systems that display exceptional capacity and solutions in sectors relying on cold storage.
Cold storage is incredibly common across many sectors, with temperature control playing an important role across industries that handle products such as food and pharmaceuticals. Cold storage differs from traditional racking, specifically formulated to handle low and freezing temperatures without being subject to corrosion and additional wear.
At Prodek, we design and deliver storage racking that is optimised to perform even in sub-zero temperatures. Our dedicated engineers guide you through the process, from initial site audit through to installation and ongoing maintenance, ensuring compliance and consistent output.
Prodek’s Cold Storage Solutions
Mobile Pallet Racking
Mobile pallet racking optimises floor space to maximum occupancy, providing double the storage capacity of traditional racking systems with impressive vertical height and deep storage. This particular unit can be controlled on a semi- or fully automated system, offering intelligent robotics with a user-friendly experience for operators.
This unit accommodates cold storage by operating on a single-track system, allowing for aisles to remain condensed until the product is required to be accessed. The compact nature of mobile pallet racking allows for cold rooms to be utilised more efficiently, promoting cold air circulation and saving on energy expenses.
- Can be used in temperatures as low as -30°C
- Can be loaded as FIFO or LIFO
- Do not require specialised forklift trucks
- Formulated from robust galvanised steel
- Night setting mode for enhanced air circulation
Push-Back Racking (LIFO)
The dense, gravity-fed system of push-back racking not only facilitates maximum storage capacity but it also promotes energy efficiency in cold storage environments. Eliminating the need for wider aisles and increasing stock density allows for greater air circulation, which helps to maintain a consistent temperature. This compact system can utilise either the FIFO (First-In-First-Out) or LIFO (Last-In-First-Out) method, with the use of gravity rollers bringing stock forward as it’s picked.
Crafted from durable cold-rolled steel, push-back racking can be optimised alongside forklift trucks for extra versatility and optimisation of additional vertical space, streamlining logistics across the supply chain.
- Accessible by standard counterbalance forklift
- Safety roller brake features
- Ease of stock rotation for perishable goods
- Promotes high-density storage
- Reduces travel time and pick efficiency
Drive in Pallet Racking
Drive in pallet racking is a seamless, high-density racking system for the storage of palletised stock. These units are ideal for e-commerce businesses where bulk, long-term storage is required, with floor space being maximised as much as possible. Pallets can be stored multiple rows deep in lanes with no need for space between them, offering accessibility and control over floor space.
This racking unit is beneficial in prolonged and high-volume storage, particularly across seasonal products, peak periods, and stock that falls under a first-in, first-out (FIFO) methodology. Drive in pallet racking ensures businesses enhance downstream efficiency and reduce overall expenses, while maintaining safe and organised storage.
- Supports first-in, first-out (FIFO) or last-in, first-out (LIFO) operation
- Safe load capacity up to 3,000kg per pallet
- Supports deep storage across multiple lanes
- Formulated from steel construction for heavy-duty use
- Utilised alongside forklifts for easy accessibility
The Benefits of Cold Storage by Prodek
Prodek stands out as a trusted partner for cold storage solutions.
Increased Storage Capacity
Our racking systems are completely designed to utilise every cubic metre of your warehouse. By optimising vertical and horizontal space, Prodek enables warehouses to store more product in less space, without compromising accessibility.
Adaptable and Scalable
With modular layouts and versatile configurations, we design racking that can grow alongside your business. Whether it’s requirements to meet seasonal demand or product expansions, we always ensure longevity and value.
Stringent Compliance
We always carry out our installations according to SEMA and HSE standards by our SEIRS-accredited engineers. Prodek ensures that your racking system safeguards your workplace and products, while streamlining productivity.
Cost-Efficient Operations
Well-planned and organised storage not only reduces handling time but also protects stock integrity and optimises floor space. Reduced operating costs help to generate long-term savings and achieve a greater return on investment.
High-Quality Designs
Our engineers design and craft racking systems from high-grade materials, with exceptional precision, and built for daily operational use. From heavy-duty cold storage to outdoor units, Prodek racking continues to perform.
Industry Experience
With more than 30 years in the industry, we offer full turnkey support, from site surveys and layout planning to installation and inspections. Prodek is your trusted partner in safe, efficient, and future-proof warehouse storage.
Got Questions? We have the answers!
What type of racking is best for cold storage environments?
Push-back racking and drive-in pallet racking are both excellent choices within cold and sub-zero warehouses. The best choice ultimately depends on your stock type and operational needs. Our engineers can help find the right racking solution for your facility.
Can Prodek racking systems handle temperature fluctuations?
Yes. All our racking systems are manufactured from high-grade steel and designed to withstand the demanding conditions of temperature-controlled environments, including chilled and frozen storage.
How much weight can the racking hold?
Load capacity varies depending on the system and configuration, with solutions such as our drive-in racking safely supporting loads of up to 3,000kg. We design every system to meet your specific stock requirements and safety standards.
Do you offer customised racking solutions?
Of course! We assess each warehouse and facility to provide tailored designs, modular systems, and scalable configurations to suit your space, workflow, and future growth.
How will Prodek ensure safety and compliance?
All installations are completed to SEMA and HSE regulations by SEIRS-accredited engineers. We also offer inspections, ongoing maintenance, and training to ensure your racking remains safe, compliant, and fully operational.
Will installing racking disrupt my warehouse operations?
We plan and optimise installations around your schedule to minimise downtime. Our experienced team works efficiently, ensuring a smooth process from design to installation, so you can keep your operations running.
What industries benefit most from cold storage racking?
Our systems are widely used in food and beverage, pharmaceuticals, e-commerce fulfilment, and any business requiring reliable chilled or sub-zero storage.