Enhance Storage Efficiency with Double Deep Pallet Racking
Double deep pallet racking is a high density storage system commonly used in the distribution of high throughput, non-perishable goods.
This type of pallet racking is a midway solution between conventional racking (also referred to as adjustable racking) and the highest density racking systems such as narrow aisle pallet racking.
This racking system stores pallets two deep to achieve higher levels of storage density. The result is a LIFO (last in, first out) stock management system suited to homogenous products without an expiry date. With double deep pallet racking, warehouse operatives access pallets from one side leading to more efficient handling times.
- Aisle width – 2.5 to 4.0 metres
- Handling equipment – telescopic forks or reach truck.
The Ultimate Cost-Effective Solution for High Density Storage
Of all LIFO racking options, double deep pallet racking is the most cost effective high density storage solution.
This considers the upfront investment in racking and handling equipment. Double deep racking requires the use of equipment with telescopic forks or a reach truck.
Choosing to install a double deep pallet racking system requires consideration of several factors. The benefits of high density storage and fast handling times can require a tradeoff. The first consideration is stock rotation requirements. Double deep pallet racking tends to be suited to non-perishable, long-life products, or medium-life products in a rapid throughput operation.
High-performance stock management systems are well-suited to double deep racking, able to extract efficiency gains from high-density storage without being adversely affected by first-in pallet inaccessibility. Fewer aisles results in greater storage capacity so the reduction in picking times is compensated by the uplift in pallet storage.
Pros and Cons of Double Deep Pallet Racking
The advantages of double deep pallet racking make it an attractive choice for high throughout operations:
- Fewer aisles
- Greater stock holding capacity
- Simplified pallet access
- Cost-effective, high-density racking
- LIFO stock rotation.
There are characteristics of this storage system which may present challenges to those wishing to increase storage density:
- Reduced accessibility
- Not suited to short-life perishable goods
- Specialist forklift truck required
- Not suitable for FIFO stock rotation.
Design and Installation Service
Prodek’s end-to-end racking design and installation service is proven to deliver a fast, hassle-free service.
A single supplier for all storage requirements results in less pressure on internal contacts and faster project turnaround.
A double deep pallet racking installation begins with a site survey. Prodek engineers undertake an assessment of the individual business’ operational parameters and objectives, to deliver the perfect fit. Prodek engineers draw on a wealth of expertise for every racking development. Their role is to identifying risks and opportunities and potential bottlenecks and existing pinch points for ultimate operational efficiency.
The Prodek objective is to make sure every cubic metre works hard to deliver maximum revenue.
Pallet Racking Inspections
A pallet racking installation puts legal responsibilities on the owner to comply with Provision and Use of Workplace Equipment Regulations (PUWER) and The Health & Safety at Work Act 1974.
Annual racking inspections ensure equipment is safe for operators to use. Damaged racking will be classified as either amber or red, indicating racking must be replaced, depending on the severity of damage.
The rack inspector must be technically competent, having undertaken training in accordance with the Storage Equipment Manufacturers’ Association (SEMA). Prodek racking inspectors are SEMA qualified to provide a racking integrity assessment. A full report is provided to highlight and detail damaged and non-compliant racking, with an accompanying layout identifying problem locations.
Additional in-house Services
Double Deep Pallet Racking FAQs
What is Double Deep Pallet Racking?
Commonly used in distribution facilities handling high throughput and non-perishable goods, double deep pallet racking is a high-density storage method and a midway solution between adjustable racking and high-density racking systems e.g. narrow aisle racks.
What Size is a Double Deep Pallet Rack?
Typical pallet rack depths can vary depending upon their purpose, and can be up to 50 inches in depth; a double deep pallet rack will usually be twice the depth as the standard configuration, depending upon the business’s requirements.
What is the Advantage of Double Deep Racking?
Double deep pallet racking has a variety of advantages, including:
- Improved stock-holding capacities
- Simplified access to pallets
- Excellent for LIFO (last in first out) stock rotation
- Great for high throughput, non-perishable goods
- Cost-effective
- Decreased aisles
What is Typical Racking Depth?
Standard pallet racking depths can range up to 50 inches in depth but are generally seen at 42 and 48-inch depths. This differs to double deep pallet racking, which offers twice the capacity of standard racking pallets.
