Food & Beverage Sector Racking Systems

FLEXIBLE AND SAFE STORAGE FOR THE FOOD & BEVERAGE SECTOR

Prodek offers reliable storage racking that meets regulations required around food and beverage safety.

Food safety and hygiene standards are strict, and it’s crucial that stock is handled responsibly at all times. Not only does this help minimise the risk of inventory becoming wasted or damaged, but it also keeps the public safe from illness and your business free from legal issues.

At Prodek, we provide bespoke storage racking solutions that can withstand the varied conditions that can apply in food and beverage storage. Our turnkey approach ensures businesses stay in control of their inventory with safe and seamless systems, shaping a system that falls in line with HSE and SEMA guidelines.

Prodek’s Food & Beverage Storage Solutions

We deliver an adaptable range of racking systems which can be retrofitted exactly to your premises. Some of which include:

Ambient Environments

Also known as ‘dry storage’, ambient zones operate at normal room temperature (15°C to 25°C) and are commonly used for non-perishable products. This includes many dry goods and most beverages, provided they are kept out of direct sunlight. The most common type of storage within ambient rooms would be adjustable pallet racking

Adjustable pallet racking is an adaptable system, featuring horizontal beams and direct, easy forklift access to stock.

Can be easily reconfigured to suit evolving storage needs.
Offers 40% floor space optimisation.
Used alongside standard counterbalance forklifts, eliminating the need for specialised equipment.
Supports high throughput.
Rapid and easy assembly.

Cold Storage

Cold storage environments operate at chilled or frozen temperatures, benefitting from high-density racking systems that safely store perishable goods. There are several types of racking that are suitable in cold store facilities, with most formed from corrosion-resistant steel, reducing reliance on forklifts, and promoting air circulation. Suitable units include:

Mobile Pallet Racking

Mobile pallet racking offers high-density storage, maximising space by minimising the number of fixed aisles.

Doubles storage capacity compared to traditional pallet racking.
Provides direct access to pallets where required.
Supports FIFO stock rotation.
Reduces energy costs with condensed cold storage on-site.

Narrow Aisle Racking

Narrow aisle racking reduces aisle width to maximise floor space, while still offering full pallet accessibility within cold stores.

Aisle widths of 1.8 to 2.3 metres with 50% more storage capacity.
Offers high selectivity and rapid access.
Supports FIFO methods.
Used alongside specialised forklift trucks.

Drive-In Racking

Drive-in racking is often used in cold and freezer stores for high-density storage of similar product types.

Provides 60% to 80% space utilisation for perishable goods.
Can operate on a FIFO basis.
Reduces single aisle space for maximum capacity.
Suitable for long-term chilled and frozen storage.

What is the FIFO Method?

When selecting a storage type, it’s important that it can adapt to the FIFO method. Adopting FIFO (First-In, First-Out) is essential for food safety and avoids spoilage by allowing older stock to be picked first. This helps prevent stock from going beyond its sell-by date and eventually becoming discarded. With the strict regulations surrounding food safety, paying careful attention to internal processes is critical to not only prevent foodborne illnesses, but also maintain profitability while adhering to HACCP guidelines.

The Benefits of Food & Beverage Storage by Prodek

Prodek stands out as a trusted partner for food and beverage racking solutions.

Improved Food Safety and Hygiene

Keeping products off the floor helps prevent stock from being exposed to moisture, pests, and contamination. Our food production racks are designed to support hygienic practices in the workplace, aligning with food safety standards.

FIFO Best Practice

With FIFO methods, businesses can organise their stock by batches and sell-by dates. This helps to drive down waste, prevent spoilage, and protect consumers from unsafe food.

Reduced Risk of Cross-Contamination

With clearly defined zones and layouts, racking can help segregate food products and their types, always keeping environments safe and reducing the risk of allergens.

Optimised Temperature Control

Cold, freezer, and ambient storage zones benefit from greater air flow, helping to keep temperatures stable, which maintains product quality.

Inspection Ready

Integrated with clear labelling, accessible stock, compliant layouts, and adopting safe racking results in businesses being prepared when inspections are carried out by HSE, SEMA, and governing bodies.