Inefficient warehouse storage is one of the biggest barriers to productivity for businesses across Manchester. If your warehouse is reaching capacity, experiencing slow order picking, or relying heavily on floor storage, the issue is often not the building itself but how the available space is being utilised. A professionally designed pallet racking system can transform existing warehouse space into a more organised, accessible, and high-capacity storage operation.
Prodek supplies and installs a complete range of pallet racking solutions for businesses throughout Manchester and the wider Greater Manchester region. From adjustable wide aisle racking systems for general warehousing to high-density drive-in and mobile racking for facilities where storage space is limited, every solution is tailored to your stock profile, operational processes, and available building space.
With more than 30 years of experience delivering warehouse storage solutions, we oversee the entire process from initial consultation and warehouse design through to installation and ongoing support, providing a single point of accountability from project start to completion.
No two warehouse operations in Manchester are identical. Stock profiles, product turnover, handling equipment, pallet types, and available floor space all differ from one business to the next. A pallet racking system that performs exceptionally well in one facility may be entirely unsuitable for another. Businesses throughout Manchester, Salford, Trafford, Stockport, Bolton, Bury, Oldham, Rochdale, and the wider Greater Manchester area need storage systems designed specifically around their operational requirements rather than an off-the-shelf solution.
The correct racking configuration has a direct impact on warehouse performance. It influences picking efficiency, stock accuracy, operational safety, and overall storage capacity. Poorly designed systems — whether through incorrect aisle widths, unsuitable beam levels, or incompatibility with handling equipment — can create operational bottlenecks that become increasingly expensive to rectify over time.
At Prodek Design & Storage Systems Ltd, we have been designing, supplying, and installing pallet racking systems for more than three decades. From logistics centres across Manchester’s industrial districts to manufacturing facilities and distribution hubs throughout Greater Manchester, we take a consultative, design-led approach to every project, ensuring your racking system delivers measurable operational improvements from day one.
One of the most popular warehouse storage systems in the UK, adjustable wide aisle pallet racking provides direct forklift access to every pallet location. Designed with aisle widths typically ranging from 2.5 to 4 metres and adjustable beam levels on a 75mm pitch, it is ideal for businesses managing a diverse range of stock where accessibility and flexibility are key priorities. Frames and beams can be configured to accommodate varying pallet sizes and load capacities.
Where warehouse space is at a premium, reducing aisle widths can dramatically increase storage density. Narrow aisle racking typically operates within aisle widths of 1.8 to 2.3 metres, while very narrow aisle (VNA) systems use specialist guided equipment to maximise storage capacity even further. These solutions are particularly effective for Manchester warehouses looking to increase storage volume without expanding their footprint.
Double deep pallet racking enables pallets to be stored two positions deep rather than one, providing a significant increase in storage density without the complexity associated with automated systems. It is particularly well suited to operations storing large quantities of similar products where immediate access to every pallet is not essential. Specialist reach trucks with pantograph attachments are typically used for operation.
Mobile pallet racking places entire racking runs on powered mobile bases, removing the need for multiple fixed aisles. A single access aisle opens only where required, allowing warehouse operators to maximise available storage space. In some applications, this can increase storage capacity by as much as 90% when compared to conventional wide aisle systems, making it an excellent solution for facilities with restricted floor space.
Live pallet racking systems use gravity-fed rollers to move stock forward automatically on a first-in, first-out (FIFO) basis, making them ideal for date-sensitive products and high-turnover stock. Push-back pallet racking operates using a last-in, first-out (LIFO) principle, enabling multiple pallets to be stored in depth from a single loading face while maintaining excellent storage density and accessibility.
Drive-in pallet racking removes the need for individual aisles, allowing forklifts to enter the racking structure directly to store and retrieve pallets. Capable of achieving warehouse utilisation levels exceeding 80%, it is one of the highest-density conventional storage systems available. For operations requiring faster throughput, pallet shuttle systems automate pallet movement within storage lanes, reducing forklift travel distances and improving operational efficiency.
A pallet racking installation is only as effective as the planning and design behind it. Selecting the wrong configuration — whether through poor aisle planning, unsuitable beam capacities, or a lack of consideration for handling equipment — can lead to reduced efficiency, wasted storage space, and increased safety concerns.
Prodek adopts a design-first approach to every project. Before recommending a system, we carefully assess your inventory profile, stock movement patterns, warehouse equipment, and building constraints. This ensures the pallet racking solution we specify genuinely improves the performance of your Manchester warehouse rather than simply increasing storage volume.
All installations are completed to SEMA standards by our experienced in-house teams. We also provide ongoing rack inspection services to help businesses remain compliant with PUWER regulations and the Health & Safety at Work Act 1974, ensuring your storage systems remain safe, compliant, and fit for purpose long after installation.
Investing in a new pallet racking system or expanding an existing installation can deliver substantial operational benefits, but it also represents a significant business investment. To make expansion more accessible, Prodek offers flexible finance solutions that allow businesses to spread the cost of their project over an agreed repayment period.
This enables your operation to benefit from increased storage capacity and improved warehouse efficiency immediately, without the need for substantial upfront capital expenditure. Speak to our team when arranging your free site survey and we will explain the finance options available for your specific project.
Every project starts with a detailed, no-obligation survey at your Manchester premises. Our team evaluates your current storage arrangements, warehouse dimensions, floor specifications, material handling equipment, and operational workflow to identify opportunities for improvement and establish the most effective storage solution.
Following the survey, our design team develops a fully customised racking layout incorporating beam configurations, loading calculations, aisle widths, and compliance documentation. Every system is designed around your operation and inventory profile while ensuring compliance with the latest SEMA standards and relevant regulations.
All pallet racking systems are supplied and installed by Prodek's own installation specialists to ensure consistency, quality, and accountability throughout the project. Installation schedules are carefully planned to minimise disruption, and where necessary, works can be phased to allow your warehouse to remain operational during implementation.
To remain compliant with PUWER regulations and workplace safety legislation, pallet racking systems require routine inspection and maintenance. Prodek offers annual rack inspections carried out by SEMA-trained inspectors using the recognised traffic light classification system to identify and prioritise any required remedial actions. We also provide ongoing support, repairs, and future system modifications as your business grows.
Prodek supplies and installs pallet racking systems throughout Manchester and the wider Greater Manchester region. Our team regularly supports businesses in Manchester, Salford, Trafford, Stockport, Bolton, Bury, Oldham, Rochdale, Wigan, Tameside, Altrincham, and surrounding commercial and industrial locations.
Whether your warehouse is located on a major distribution park, within a manufacturing facility, or on an established industrial estate, our team has the experience and regional knowledge required to deliver a storage solution that meets your operational objectives.
If your Manchester warehouse is running out of storage capacity, experiencing inefficient picking processes, or failing to maximise available space, a bespoke pallet racking system from Prodek could significantly improve performance. Our team will assess your facility, understand your requirements, and provide a clear and transparent quotation with no hidden costs or obligations.
Contact us today to arrange your free warehouse survey and discover how much additional efficiency and capacity your operation could achieve.
