Poorly utilised warehouse space is one of the most significant barriers to efficiency for businesses across Leicester. If your facility is running short on storage capacity, experiencing slow order fulfilment, or relying heavily on floor-level stock storage, the issue is often not the building itself but the storage system within it. A professionally designed pallet racking installation can transform the same warehouse footprint into a highly organised, space-efficient storage environment.
Prodek supplies and installs a complete range of pallet racking systems for businesses throughout Leicester and the wider Leicestershire region — from adjustable wide aisle racking for general warehousing operations through to high-density drive-in and mobile racking solutions for facilities where every square metre matters. Every installation is tailored around your inventory profile, warehouse processes, and building dimensions.
With more than 30 years of experience within the storage and materials handling industry, our team oversees every aspect of the project — from warehouse surveys and system design through to installation and aftercare support — providing a single, reliable partner from beginning to end.
No two warehouse operations in Leicester are exactly alike. Product ranges, stock volumes, handling equipment, pallet configurations, and building layouts all vary considerably from one business to another. A pallet racking system that works perfectly for one operation may be completely unsuitable for another. Businesses throughout Leicester and surrounding areas including Loughborough, Hinckley, Coalville, Market Harborough, Melton Mowbray, Wigston, Oadby, and across Leicestershire require storage systems designed specifically around their operational requirements rather than generic off-the-shelf solutions.
The right racking configuration has a direct influence on warehouse efficiency. It impacts picking speeds, stock accuracy, safety standards, and overall storage density. Poorly specified systems — whether due to unsuitable aisle dimensions, incorrect beam heights, or incompatibility with forklift equipment — can create operational inefficiencies that become increasingly expensive to resolve as your business grows.
At Prodek Design & Storage Systems Ltd, we have spent over three decades designing, supplying, and installing pallet racking systems throughout the UK. From distribution hubs across Leicester’s commercial districts to manufacturing facilities and logistics centres throughout Leicestershire, we take a consultative, design-led approach to every project, ensuring each system delivers measurable operational improvements from day one.
One of the most commonly used warehouse storage solutions in the UK, adjustable wide aisle pallet racking provides direct access to every pallet location. Typically configured with aisle widths ranging from 2.5 to 4 metres and adjustable beam positions on a 75mm pitch, it is ideal for businesses handling a wide variety of stock where accessibility and flexibility are essential. Frames and beams are available in numerous sizes to suit different pallet dimensions and load capacities.
Where storage space is limited, reducing aisle widths is one of the most effective methods of increasing warehouse capacity. Narrow aisle systems generally operate within aisle widths of 1.8 to 2.3 metres, while VNA racking uses specialist guided handling equipment to maximise storage density even further. Both options are particularly effective for Leicester warehouses seeking to increase capacity without relocating.
Double deep pallet racking stores pallets two positions deep instead of one, providing a substantial increase in storage density without the complexity associated with automated warehouse systems. It is particularly suitable for operations holding larger quantities of similar stock lines where immediate access to every pallet is not a priority. Specialist reach trucks fitted with pantograph attachments are normally required.
Mobile pallet racking systems mount entire storage runs onto powered mobile bases, eliminating the need for multiple fixed aisles. A single aisle opens only when access is required, allowing businesses to maximise available floor space. Compared with traditional wide aisle racking, mobile systems can increase storage capacity by up to 90%, making them an excellent option for Leicester warehouses with limited space.
Live pallet racking uses gravity-fed roller lanes to automatically move stock forward on a first-in, first-out (FIFO) basis. This makes it ideal for perishable products, date-sensitive inventory, and high-turnover stock. Push-back pallet racking operates using a last-in, first-out (LIFO) methodology, allowing multiple pallets to be stored within inclined lanes while maintaining fast access and excellent storage density.
Drive-in pallet racking removes the requirement for individual aisles by allowing forklifts to enter storage lanes directly when loading and unloading stock. Achieving warehouse utilisation levels in excess of 80%, it remains one of the highest-density conventional storage solutions available. For operations requiring enhanced throughput, pallet shuttle systems automate pallet movement within storage lanes, reducing forklift travel times and improving operational efficiency.
A pallet racking installation is only as effective as the planning and engineering behind it. An unsuitable layout — whether due to incorrect beam levels, poorly designed aisle widths, or incompatibility with warehouse equipment — can lead to wasted space, reduced productivity, and avoidable safety risks. Getting the specification right from the beginning is critical.
Prodek follows a design-first approach on every project. Before recommending any system, we assess your inventory profile, stock rotation requirements, warehouse equipment, and building constraints to ensure the proposed solution genuinely improves warehouse performance rather than simply increasing storage volume.
All installations are completed to SEMA standards by our experienced in-house teams. We also provide professional rack inspection services to help businesses remain compliant with PUWER regulations and the Health & Safety at Work Act 1974, ensuring installations remain safe, compliant, and operational long after project completion.
Investing in a new pallet racking system or expanding an existing installation can deliver substantial operational benefits, but it also represents a significant business investment. To help make expansion more accessible, Prodek offers flexible project finance solutions that allow costs to be spread over an agreed repayment period.
This enables businesses to benefit from increased storage capacity and improved warehouse efficiency immediately, without the need for significant upfront expenditure. Speak with our team when arranging your free warehouse survey and we will explain the finance options available for your specific project.
Every project begins with a detailed survey of your Leicester facility. Our team assesses existing storage systems, warehouse dimensions, floor specifications, handling equipment, and operational processes to identify opportunities for improvement and establish the most effective storage solution.
Following the survey, our design specialists produce a fully tailored racking layout incorporating beam configurations, loading calculations, aisle dimensions, and compliance documentation. Every design is developed around your inventory profile and operational workflow while ensuring compliance with current SEMA recommendations and industry regulations.
All pallet racking systems are supplied and installed by Prodek's experienced installation teams, ensuring consistent quality and complete accountability throughout the project. Installation programmes are carefully planned to minimise disruption and can be phased where necessary to maintain operational continuity.
Warehouse racking systems require regular inspection to remain compliant with workplace safety legislation. Prodek provides annual rack inspections carried out by SEMA-trained inspectors using the recognised traffic light reporting system to identify damage and prioritise remedial action. We also remain available for ongoing support, repairs, and future modifications as your storage requirements evolve.
Prodek’s pallet racking design, supply, and installation services extend throughout Leicester and the wider Leicestershire region. Our team regularly works with businesses in Leicester, Loughborough, Hinckley, Coalville, Market Harborough, Melton Mowbray, Wigston, Oadby, Ashby-de-la-Zouch, and surrounding commercial and industrial locations.
Whether your operation is based within a major distribution centre, manufacturing facility, logistics hub, or established industrial estate, Prodek has the expertise and local experience required to deliver a pallet racking solution that supports your long-term business objectives.
If your Leicester warehouse is struggling with limited storage capacity, inefficient stock handling, or underutilised floor space, a bespoke pallet racking system from Prodek could significantly improve operational performance. Our team will assess your facility, understand your requirements, and provide a detailed quotation with complete transparency and no obligation.
Contact us today to arrange your free warehouse survey and discover how much additional efficiency and capacity your warehouse could achieve.
